Roller Chain Size Chart
A poor-fitting roller chain can cause inefficient power transmission, premature sprocket wear, machine damage, and lost production time. Before ordering replacement chain, it is important to confirm the correct roller chain size by checking the chain dimensions below.
The most important dimension to start with is roller chain pitch. Pitch helps identify the chain size and confirms whether the chain will properly match the sprockets in your drive system.
Use the roller chain size charts below to compare common ANSI chain sizes. Click the chain size you need to shop available roller chain, connecting links, offset links, and multiple chain lengths online from MDS of Michigan.
How to Measure Roller Chain Pitch
Most important measurement: Roller chain pitch is the distance from the center of one pin to the center of the next pin. This is usually the fastest way to identify your roller chain size.
The fastest way to identify what roller chain you have is by measuring the chain’s pitch. Chain pitch determines sprocket compatibility and is one of the most important measurements for keeping a chain drive running correctly.
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To measure roller chain pitch, use a caliper to measure from the center of one chain pin to the center of the next chain pin. For example, if the center-to-center distance is 0.50 inches, the chain has a 1/2-inch pitch, which corresponds to ANSI #40 roller chain.
For greater accuracy, especially on worn or stretched chain, measure across several pitches and divide by the number of spaces measured. This helps reduce error from wear, dirt, or slight pin movement.
Quick tip: Always start with pitch, then confirm the roller width, roller diameter, plate height, and plate thickness before ordering replacement roller chain.
Single Strand Roller Chain Dimensions
| Chain Size | Pitch | Roller Width | Roller Diameter | Plate Height | Plate Thickness |
| #25 | 1/4″ | 0.125″ | 0.13″ | 0.23″ | 0.03″ |
| #35 | 3/8″ | 0.188″ | 0.200″ | 0.34″ | 0.05″ |
| #40 | 1/2″ | 0.312″ | 0.312″ | 0.463″ | 0.06″ |
| #41 | 1/2″ | 0.25″ | 0.306″ | 0.386″ | 0.05″ |
| #50 | 5/8″ | 0.375″ | 0.40″ | 0.579″ | 0.08″ |
| #60 | 3/4″ | 0.500″ | 0.469″ | 0.579″ | 0.094″ |
| #80 | 1″ | 0.625″ | 0.625″ | 0.935″ | 0.125″ |
| #100 | 1-1/4″ | 0.75″ | 0.75″ | 1.165″ | 0.156″ |
| #120 | 1-1/2″ | 1″ | 0.875″ | 1.378″ | 0.187″ |
Double Strand Roller Chain Dimensions
| Chain Size | Pitch | Roller Width | Roller Diameter | Plate Height | Plate Thickness |
| #35 | 3/8″ | 0.188″ | 0.200″ | 0.34″ | 0.05″ |
| #40 | 1/2″ | 0.312″ | 0.312″ | 0.463″ | 0.06″ |
| #50 | 5/8″ | 0.375″ | 0.40″ | 0.579″ | 0.08″ |
| #60 | 3/4″ | 0.500″ | 0.469″ | 0.579″ | 0.094″ |
| #80 | 1″ | 0.625″ | 0.625″ | 0.935″ | 0.125″ |
| #100 | 1-1/4″ | 0.75″ | 0.75″ | 1.165″ | 0.156″ |
Double Pitch Roller Chain Dimensions
| Chain Size | Pitch | Roller Width | Roller Diameter | Plate Height | Plate Thickness | Type |
| #A2040 | 1″ | 0.312″ | 0.312″ | 0.463″ | 0.060″ | Agricultural |
| #A2050 | 1-1/4″ | 0.375″ | 0.400″ | 0.593″ | 0.080″ | Agricultural |
| #A2060 | 1-1/2″ | 0.500″ | 0.469″ | 0.683″ | 0.094″ | Agricultural |
| #C2040 | 1″ | 0.312″ | 0.312″ | 0.463″ | 0.060″ | Conveyor |
| #C2050 | 1-1/4″ | 0.375″ | 0.400″ | 0.593″ | 0.080″ | Conveyor |
| #C2060 | 1-1/2″ | 0.500″ | 0.469″ | 0.683″ | 0.094″ | Conveyor |
| #C2060H | 1-1/2″ | 0.500″ | 0.469″ | 0.683″ | 0.125″ | Conveyor |
| #C2080H | 2″ | 0.625″ | 0.625″ | 0.935″ | 0.156″ | Conveyor |
Stainless Steel Roller Chain Dimensions
| Chain Size | Pitch | Roller Width | Roller Diameter | Plate Height | Plate Thickness |
| #25SS | 1/4″ | 0.125″ | 0.13″ | 0.23″ | 0.03″ |
| #35SS | 3/8″ | 0.188″ | 0.200″ | 0.34″ | 0.05″ |
| #40SS | 1/2″ | 0.312″ | 0.312″ | 0.463″ | 0.06″ |
| #41SS | 1/2″ | 0.25″ | 0.306″ | 0.386″ | 0.05″ |
| #50SS | 5/8″ | 0.375″ | 0.40″ | 0.579″ | 0.08″ |
| #60SS | 3/4″ | 0.500″ | 0.469″ | 0.579″ | 0.094″ |
| #80SS | 1″ | 0.625″ | 0.625″ | 0.935″ | 0.125″ |
| #100SS | 1-1/4″ | 0.75″ | 0.75″ | 1.165″ | 0.156″ |
Heavy Duty Roller Chain Dimensions
| Chain Size | Pitch | Roller Width | Roller Diameter | Plate Height | Plate Thickness |
| #50H | 5/8″ | 0.375″ | 0.4″ | 0.579″ | 0.094″ |
| #60H | 3/4″ | 0.50″ | 0.469″ | 0.673″ | 0.125″ |
| #80H | 1″ | 0.625″ | 0.625″ | 0.935″ | 0.156″ |
| #100H | 1-1/4″ | 0.75″ | 0.75″ | 1.165″ | 0.187″ |
| #120H | 1-1/2″ | 1″ | 0.875″ | 1.378″ | 0.218″ |
Metric Single Strand Roller Chain Dimensions
| Chain Size | Pitch | Roller Width | Roller Diameter | Plate Height | Plate Thickness |
| #04B | 0.236″ | 0.11″ | 0.157″ | 0.197″ | 0.024″ |
| #05B | 0.315″ | 0.118″ | 0.197″ | 0.28″ | 0.031″ |
| #06B | 0.375″ | 0.225″ | 0.25″ | 0.325″ | 0.039″ |
| #08B | 0.5″ | 0.305″ | 0.335″ | 0.465″ | 0.059″ |
| #10B | 0.625″ | 0.38″ | 0.4″ | 0.58″ | 0.067″ |
| #12B | 0.75″ | 0.46″ | 0.475″ | 0.635″ | 0.073″ |
| #16B | 1″ | 0.67″ | 0.625″ | 0.83″ | 0.125″ |
| #20B | 1.25″ | 0.77″ | 0.75″ | 1.04″ | 0.125″ |
| #24B | 1.5″ | 1″ | 1″ | 1.315″ | 0.189″ |
| #32B | 2″ | 1.22″ | 1.15″ | 1.665″ | 0.236″ |